High shear granulators mix fine powdered items by utilizing a binder liquid to form substantial agglomerates. These agglomerates are then broken down into granules with the specified particle size.

Fluid is applied only as an assist to processing. The high-shear mixer procedures the strong content all the way down to the specified particle measurement, and also the mixture is then pumped for the drying bed exactly where the fluid is removed, abandoning the granular item.[13]

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Desired droplet/particle dimension: The required closing dimensions of droplets or particles will influence the particular rotor-stator workhead design and style and functioning parameters essential.

A lot of producers assert that their tools can carry out these features. While it truly is accurate that the majority mixers can manage these jobs, they often accomplish that with reduced performance or significantly less dependable final results. High shear mixers are specifically engineered with thorough concerns on the dispersed particle section, fluid viscosity, required particle dimension, stream rate, and operational scale.

This kind of high shear mixer employs a vacuum procedure to attract powdered components directly to the mixing head. A vacuum developed via the rotor-stator assembly pulls the powder from a hopper. This strategy addresses quite a few problems linked to processing difficult-to-manage powders.

Our group has invested many years establishing and producing inline high shear mixing machines for powder incorporation and dispersion into liquids. We have uncovered several items over the years that we wish to high shear mixer share along with you to assist you to with all your mixing worries.

Companies use high shear mixers to blend viscous components into homogeneous solutions also to agglomerate products that keep their integrity without breaking down.

This process requires combining strong products and solutions with a binder or granulating liquid. Given that the powder and binder are combined, the combination is consistently fashioned into high-density granules—leading to improved move Houses, diminished dust generation, and Improved compressibility.

A homogenizer is usually a type of mixing equipment utilized to create a uniform and consistent combination. It works by breaking the parts and evenly distributing them all over the Resolution. The elements are possibly immiscible, have varying dimensions, or are in several phases from each other...

Wider Range of Apps: High shear mixers can deal with a broader choice of viscosities, from reduced-viscosity liquids to highly viscous pastes. Agitators wrestle with thicker products.

And, With all the powder introduction stage positioned underneath the liquid surface area inside the vessel, immediate component wetting is reached, which results is extremely short mixing periods and high levels of system overall flexibility.

In reality, we’ve taken a fresh approach to common mixing. By introducing a high shear mixer, most use is often crafted from the applied energy.